Built Up Roof: Durable Protection for Your Building

Last updated on August 22, 2024

Discover the essentials of built-up roofs, including their construction, benefits, and considerations for your next roofing project.

Imagine a superhero for rooftops—strong, dependable, and with a knack for standing the test of time; that’s your built-up roof (BUR). Dive into this article to uncover everything you need to know about this rooftop marvel, from its key components and durability to its fire resistance and thermal performance. Whether you’re a property owner looking for enduring protection or a curious soul pondering roof types, we’ve got all the juicy details you need. Let’s get this roofing party started!

Key takeaways:

  • Built-up roofs feature multiple durable layers.
  • Excellent fire resistance protects against flames.
  • Strong thermal performance stabilizes indoor temperatures.
  • Waterproof design minimizes leaks effectively.
  • Heavy weight may require additional structural support.

What Is a Built-Up Roof (BUR)?

what is a built up roof bur

Picture a roofing system that’s a sandwich, but for your building. A built-up roof, or BUR, is like that layered delight, stacking multiple layers to form a highly durable and protective barrier.

– It’s typically composed of layers of bitumen (which is a fancy word for asphalt or tar) alternating with reinforcing fabrics. Trust us, these fabrics are the unsung heroes.

– The layers are topped with a ballast, such as gravel or a reflective coating, to provide an extra layer of protection and UV resistance. Think of it as a stylish hat for your roof.

– Installation involves a hot-mop method where the bitumen is heated until it becomes liquid, then applied to create a seamless seal. It’s basically roofing magic.

– These layers work together to create a roof that’s tough, durable, and excellent at keeping the elements at bay, much like a coat of armor.

Now, isn’t that a foundation worthy of your structure’s crowning glory?

Components of a Built-Up Roofing System

So, what makes up a built-up roof? Imagine a multi-layered cake, but instead of sugar and cream, you’ve got hardcore materials keeping your building snug and dry.

First layer: insulation board. This isn’t your high school chemistry lab kind of insulation. It’s robust stuff that helps keep heat where you want it—inside during winter, outside during summer.

Next up, you’ve got layers of bitumen (asphalt or coal tar pitch). Think of them as the sticky glue holding everything together. Usually, they alternate with reinforced fabrics or roofing felts. The more layers you add, the stronger the roof.

Finally, the top layer. This can be gravel or a weather-resistant coating. Gravel’s like the cherry on top, offering protection against UV rays and giving the roof a bit of extra weight to keep everything in place during a storm. If gravel’s not your thing, a smooth surface with a reflective coating works great too, adding a bit of sparkle and reducing heat absorption.

Voilà! You’ve got a built-up roof—layered protection that’s tough as nails.

Benefits of Built-Up Roofing

They’re tough cookies! Built-up roofs excel in durability, with multiple layers creating a robust shield against the elements. Picture an onion, but way less likely to make you cry.

They’re also superheroes when it comes to fire resistance. The layers of bitumen and reinforcing fabrics provide a formidable barrier against fire. Talk about a safety net!

Thermal performance? Built-up roofs handle that too. The reflective surface helps to keep your building cool in the summer, which is a sweet little bonus for your air conditioning bills.

Waterproof? Absolutely. The overlapping layers ensure that leaks are less likely, giving you peace of mind when storm clouds gather. No need for the mop bucket brigade here!

Lastly, they are versatile. Whether it’s a low-slope roof or a flat roof, built-up roofing fits like a glove, showing flexibility in adapting to various structures.

All these perks, and they don’t even need a superhero cape!

Types of Built-Up Roofs: Gravel BUR Vs. Smooth BUR

Gravel BUR and Smooth BUR are the two primary flavors in the built-up roofing world. Think of them like vanilla and chocolate ice cream, each with its own distinct characteristics.

Gravel BUR is like the “rock star” of the roofing world, literally! It features a top layer of gravel embedded in bitumen, providing excellent protection against UV rays. This layer also adds weight, helping the roof to stay in place during a windstorm – like a paperweight for the top of your building.

Smooth BUR, on the other hand, is the “swooosh” of roofing options. This system uses a smooth, bituminous surface finished with a reflective coating. The smooth finish makes cleaning and inspection a breeze. Plus, its reflective nature is like having your own rooftop disco ball, bouncing sunlight off to help keep the building cooler.

Both types offer great durability, but gravel adds a layer of physical protection, while smooth is all about ease of maintenance and reflecting heat. Choose your dance partner wisely!

Durability

These roofs are built to last. One reason they’re so tough is the multiple layers. These layers act like an elite defense team, taking on whatever Mother Nature throws their way.

Think of them as your roof’s bodyguards:

  • Top Layer: This layer is like your roof’s shield, protecting against UV rays and heavy foot traffic.
  • Middle Layers: Several layers of bitumen and reinforcing fabric provide the brawn, ensuring punctures and tears are kept at bay.
  • Bottom Layer: Anchors everything in place, providing a solid base that keeps the roof stable.

With proper maintenance, a built-up roof can stick around for decades. Imagine having a roof that doesn’t just survive but thrives, even when faced with sleet, heat, and hail.

Just like your favorite superhero, it might take a beating, but it keeps on protecting.

Waterproofing

When it comes to keeping water out, BUR is a champ. It features multiple layers, providing an impressive barrier against moisture intrusion. The core idea is simple: more layers, fewer leaks. Here’s how it works:

First up, we have the base layer, which acts as the initial defense. Then come the alternating layers of bitumen and reinforcement fabric – think of it like a well-guarded sandwich. These layers create redundancy, so if one layer gets compromised, the others pick up the slack.

The top layer usually consists of gravel or a weather-resistant coating that shields the underlying layers from UV radiation and physical damage. And voila! Your roof stays dry, even during monsoon season.

Thermal Performance

When it comes to keeping things cozy or cool, built-up roofs are quite the overachievers.

First off, they excel at reducing heat transfer. Thanks to the multiple layers of bitumen and reinforcing fabrics, these roofs create a thick barrier that minimizes the amount of heat that can pass through.

Moreover, they help stabilize indoor temperatures. The layers act as insulators, making your building less susceptible to sudden temperature changes outside. This is especially useful during extremely hot summers or chilly winters.

Last but not least, they can even lower your energy bills. With better thermal performance, your heating and cooling systems won’t have to work as hard, translating to energy savings. Who wouldn’t love a bit of extra cash left in their pockets?

In essence, it’s like having a comfy blanket for your building all year round.

Fire Resistance

When it comes to built-up roofs, think of them as the firefighter superheroes of roofing. Their multi-layered construction isn’t just for show; it offers incredible fire resistance. Here’s why these rooftops are formidable against flames:

Firstly, the layers of bitumen in a BUR act as a barrier. Bitumen is not a fan of burning easily. Imagine it’s that one friend who always stays calm in a crisis.

Secondly, if gravel aggregate is used on top, it provides an additional buffer. It’s like giving your roof a fire extinguisher cape. The gravel helps to prevent flame spread and adds a layer of protection.

Lastly, the often-used surfacing materials like coal tar pitch are adept at handling high temperatures. They’re like the daredevils that take the heat without breaking a sweat.

So, if fire safety is a priority for you (and let’s be honest, it should be), a built-up roof has got your back.

Basic Maintenance and Repairs

Regular checks are key. Inspect your roof at least twice a year, ideally during spring and fall. Catching minor issues early can save you from major headaches later.

Clear debris like leaves and branches. Blockages can lead to water pooling, which BURs despise.

Look out for blisters or cracks. If you spot any, patch them up using roofing cement. Easy peasy.

Check the flashings. These metal pieces around chimneys or vents can loosen. Tighten them to prevent leaks.

Keep the gravel layer intact. It’s not there for decoration— it protects the underlying layers from UV damage and helps with drainage.

Trim overhanging branches. They can scrape against the roof, damaging the surface and causing leaks.

When in doubt, call a pro. Sometimes, it’s best to leave it to someone with the right tools and experience.

Staying on top of these tasks will prolong the life of your BUR, saving you cash and stress in the long run.

Potential Challenges of Built-Up Roofs

While built-up roofs (BUR) are the superheroes of flat roofing, they have their kryptonite. One of the biggest issues is weight. BURs can become quite heavy, requiring extra structural support. Nobody wants a saggy roof, right?

Installation can be another headache. It’s a complex and time-consuming process, involving multiple layers and lots of materials. Think of it as making a lasagna, but for your roof. And just like with lasagna, skipping steps here can be a disaster.

Then there’s the issue of smell. Installing a BUR involves hot tar, and hot tar smells like, well, hot tar. Imagine inviting friends over for a BBQ and they think there’s a tire fire.

Lastly, repairs can be tricky, mainly because finding where leaks start can resemble finding Waldo in a candy cane factory. The multiple layers that make BURs strong can also make them perplexing to diagnose and fix.

BURs are reliable, but like any good detective story, they come with their own plot twists.